Industry — Polymer Compounds
Custom color and filler masterbatch compounds — from color matching through to finished production-ready granule. Tailored to your polymer application and volume requirement.
Product Overview
WAI produces both color and filler masterbatch compounds using twin-screw extrusion technology. Our in-house color lab handles everything from initial sample matching to approved production batch — with full traceability at every step.
We supply color masterbatch on a custom basis — any polymer base, any colour — as well as standard-range filler masterbatch compounds in PP and PE carrier resins.
Product Range
Custom color matching from client sample or Pantone reference — through to approved production granule. Any base polymer, any colour, any volume. Delta E <1.0 target on all production runs.
Calcium carbonate filler masterbatch for cost reduction and stiffness enhancement in PP and PE products. High CaCO₃ loading levels (up to 80%) with maintained dispersion quality.
Polypropylene-based filler masterbatch for injection moulding, film, and fibre applications. Improves opacity and reduces raw material cost without compromising processability.
Polyethylene-based filler masterbatch for blown film, bags, and packaging. Uniform dispersion and excellent processability on blown-film lines with consistent gauge performance.
Specialty masterbatch to your exact formulation — UV stabilisers, antioxidants, flame retardants, anti-static, and functional additives incorporated and tested to your specification.
How We Work
Client provides a physical color chip, Pantone code, or written specification. We log it and assign a job number for full traceability.
Our color lab formulates the masterbatch and produces a trial chip. We iterate until delta E vs target is below 1.0.
Trial chip dispatched for client sign-off. Formulation is locked only after written approval — no production without confirmation.
Approved formulation enters full production on our twin-screw extrusion line. Each batch is QC-tested before packing.
Final granule checked for MFI, color delta, and dispersion uniformity. Packed in 25 kg bags or jumbo sacks per preference.
Dispatched nationwide with batch certificate. Reorders against the same job number require no re-approval — instant turnaround.
Filler Range
| Product | Carrier Resin | Filler Type | Loading Range | Applications |
|---|---|---|---|---|
| CaCO₃ Filler MB | PP / PE | Calcium Carbonate | 40% – 80% | Film, Injection, Fibre |
| PP Filler MB | Polypropylene | CaCO₃ / Talc | 30% – 70% | Injection, Film, Fibre |
| PE Filler MB | Polyethylene | CaCO₃ | 40% – 75% | Blown Film, Bags, Packaging |
Full spectrophotometric color matching capability — no outsourcing, faster turnaround, and tighter delta E control.
Our twin-screw line delivers superior dispersion quality compared to single-screw alternatives — uniform granule, consistent MFI.
Every batch carries a certificate with raw material lot numbers, production date, QC results, and approved formulation reference.
We work with both small trial orders and large production volumes — contact us to discuss minimum order quantities for your application.